8/01/2011

Freud 99-051 1-11/32-Inch Window Sash Stile Router Bit Review

Freud 99-051 1-11/32-Inch Window Sash Stile Router Bit
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This Freud 99-051 and 050 work as a set to give you complete sash making capabilities. My woodworking buying of equipment went into overdrive when I went into my local home center and saw how expensive it would be to replace the windows in my house. This Freud bit combination is making my intentions realizable. I made my first window sash and am ecstatic over how professional it looks. Each sash is the standard 1 3/8" thick, and has true divided light (French door style sash bars, and mullions) All done by using these two bits.
I must admit the instructions that come with the Freud bits leaves you a little dizzy. They eliminated all hand holding, and went into mechanical-arithmetic formulas for getting the job done. Then I discovered the CMT USA bit manufacturing instructions that are available at the CMTUSA.com web site under "How To" It is a lot more intuitive, whereas they give you step by step instructions. The thing about the CMT set is they are based on 5/8" of an inch spacing on one side, and 1/2" on the other. That makes for a lot of adjustment in doing the different stages. This Freud bit set, which is similar to the CMT in every way, except one. They are 9/16" on both sides, with 1/4" tongue area in the center.
You could make a casement sash with these bits, and simply build a frame to mount it in, and include the necessary configuring to allow for handles and opening mechanisms. That and a little weather-strip and you're set. This bit set also makes twin sashes for your standard double hungs. I bought a book here at Amazon called Windows and Skylights, and it went into a lot about making different style windows. Not about how to buy them, but about how to build them. Highly recommended book, listing suppliers of hardware, and the ins and outs of insulation properties of different styles. In that book the author states that using vinyl jamb liners with built in springs are preferred, and will save you a lot of time.
What I am actually going to do, is buy Honduras Mahogany, and make beautiful windows. I am looking for a good supplier of high quality solid polished brass for the locks and hardware. I could go on for hours, but this is supposed to be a review of the Freud bits, and it is.
These bits are not cheap, but if you plan on building lots of windows, and may possibly need to build more than one set, their strong carbide, and balanced, no vibration cut, will give you the quality you are looking for. It is nice to not have to sand the edges at all, or at least not very much, when they are as highly figured as these edges are.
The local largest window showroom has suggested that I carry a sample of the Mahogany creations in their showroom. I'm honored, and plan on doing that once I am confident in my own houses creations. Once you see what the truth is about the lack of true insulation properties of the common vinyl window, you will all the more want solid wood windows. Combining the insulating properties of solid wood, with the natural weather resistance of mahogany, and you have a combination that is hard to beat. I am leaning toward the single glass, and then doubling that on the inside with a removable storm panel, and tripling it with an exterior storm window. (That is a popular Pella design)
What is significantly different is with typical "insulated glass" windows, you have a vinyl shell, which conducts cold instead of insulating, and then passes that cold through the aluminum wedge that is sealed between the glass, which also transmits cold readily, on through to the inner glass, which is cold on the outer areas, and only warm on the inside center. Consequently the major window testing association, using a rating system that measures both the center of the glass on the inside, and the outside edges, and averages them. With your own wood windows, you eliminate that. In addition to Mahogany's natural wear properties (Decks are built from it without any finish put on it whatsoever) You have to look into Sikkens line of semi clear finishes. I coated my Cedar Addition with it five years ago and it looks as new right now as it did when I first applied it. It is expensive, but worth every dime.
Anyhow, get the Freud bit set, turn out your first sash, and get excited about the possibilities.

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The Freud Difference Freud manufactures some of the most innovative, technologically advanced woodworking tools and accessories in the world. To ensure that the highest quality products meet the toughest design standards, Freud owns and operates six manufacturing facilities in Western Europe. Freud is one of the few manufacturers of woodworking tools in the world that produces its own MicroGrain carbide with titanium, called TiCo -- a combination of titanium and cobalt. Freud develops different types of carbide for each application to maximize the cutting life and performance of the tool; and Freud also operates one of the most modern product development research centers in Europe. By overseeing the entire manufacturing process from start to finish, Freud guarantees some of the highest quality, most advanced products in the industry.
About Freud's Industrial Bits Serious woodworkers choose serious accessories. They choose Freud. The Freud name equals quality, precision and craftsmanship. Freud router bits feature TiCo Hi-Density Carbide for maximum cutting life and are individually balanced; providing a cut above the rest. When you're looking for a serious router bit, look for Freud red.
About this Window Sash Stile Router Bit The Freud 1-11/32-inch window sash stile router bit cuts a profile and rabbet in the stiles, rails and muntin of a window sash. This bit works with the 99-050 window sash rail end bit to produce a complete divided light window sash. Designed for use on table-mounted portable routers, this bit is precision-ground for the smoothest cuts, and it cuts through all composition materials, plywood, hardwood and soft wood.
Applications Use this bit in tandem with the 99-050 window sash rail end bit. It cuts all composition materials, plywood, hardwoods, and softwoods. Use it with your table-mounted portable router.
Key Tech Specs: Overall diameter: 1-11/32-inch Bearing diameter: 22mm Carbide height: 1-25/64-inch Minor height: 17/32-inch Large radius: 1/4-inch Shank diameter: 1/2-inch Overall length: 3-7/16-inch
Warranty This router bit is covered by Freud's limited lifetime warranty.

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